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FrançaisInjection Литье Детали Проектирование Услуги
At TuohaiTech®, we bring together innovation, technology and decades of experience to solve the challenges of turning an entirely new product, concept or idea into a marketable solution. Our expert design team works closely with clients to optimize part designs for manufacturability, cost-effectiveness, and performance.
Our Проектирование Process
We follow a systematic approach to ensure successful part design and development:
- Concept Analysis: Review your product requirements, application, and performance needs
- DFM Review: Проектирование for Manufacturability analysis to optimize for injection molding
- 3D Modeling: Create detailed 3D CAD models using SolidWorks, Pro/E, or UG
- Mold Flow Analysis: Simulate material flow to identify and eliminate potential issues
- Прототипирование: Rapid prototyping for design validation and testing
- Проектирование Optimization: Refine design based on prototyping results
- Production Release: Finalize design and prepare for mold manufacturing
Проектирование for Manufacturability (DFM)
Our DFM analysis ensures your part can be produced efficiently and cost-effectively:
- Wall Thickness Optimization: Uniform walls prevent warpage and sink marks
- Draft Angle Analysis: Ensure proper part ejection from mold
- Rib Проектирование: Add strength without increasing wall thickness
- Undercut Elimination: Redesign to avoid costly side actions
- Gate Location Optimization: Minimize witness lines and flow marks
- Tolerance Analysis: Set realistic tolerances for cost-effective production
Advanced Mold Flow Analysis
We use state-of-the-art mold flow simulation software to predict and optimize the molding process:
- Fill Analysis: Predict material flow and identify potential short shots
- Pack Analysis: Optimize packing pressure to prevent sink marks
- Cooling Analysis: Проектирование efficient cooling systems for consistent quality
- Warp Analysis: Predict and minimize part warpage
- Fiber Orientation: Analyze fiber-filled materials for optimal strength
- Gate Optimization: Determine best gate location and size
Проектирование Capabilities
- CAD Software: SolidWorks, Pro/ENGINEER, UG NX, AutoCAD
- File Formats: STEP, IGES, STL, Parasolid, native CAD files
- Reverse Engineering: 3D scanning and CAD model creation from physical parts
- Assembly Проектирование: Проектирование for assembly and multi-component products
- Tolerance Analysis: GD&T application and tolerance stack-up analysis
- Материал Выбор: Recommend optimal materials for your application
Industries We Serve
- Automotive: Interior trim, under-hood components, lighting systems
- Electronics: Device housings, connectors, thermal management
- Medical: Device components, disposable parts, equipment housings
- Consumer Products: Appliance parts, packaging, household items
- Industrial: Machinery components, tool housings, material handling
Why Choose TuohaiTech® for Проектирование?
- Experienced Team: Decades of combined design and engineering experience
- Advanced Tools: Latest CAD/CAM and simulation software
- DFM Expertise: Deep knowledge of injection molding requirements
- Rapid Turnaround: Quick design iterations and optimization
- Cost Optimization: Проектирование for manufacturability reduces production costs
- Full Service: From concept to production under one roof
Ready to bring your product idea to life? Contact TuohaiTech® for expert design services.