Прототипирование для литья пластмасс

Rapid Прототипирование for Injection Литье

TuohaiTech® offers rapid prototyping and 3D printing (Additive Производство) services for you to test your concept quickly and cheaply. Our prototyping capabilities allow you to validate designs, test fit and function, and refine your product before committing to full-scale production.

Why Prototype?

Прототипирование is a critical step in product development that saves time and money:

• Проектирование Validation: Test form, fit, and function before production
• Market Testing: Create samples for customer feedback and market research
• Investor Presentations: Physical prototypes are more compelling than CAD models
• Производство Verification: Identify and fix design issues early
• Regulatory Approval: Submit prototypes for testing and certification
• Cost Reduction: Catch problems before expensive mold manufacturing

Our Прототипирование Technologies

Fused Deposition Modeling (FDM)

FDM is ideal for functional prototypes and end-use parts:

• Материалs: ABS, PC, Nylon, PETG, ULTEM
• Accuracy: ±0.2mm typical
• Layer Height: 0.1mm to 0.3mm
• Best For: Functional testing, fit checks, low-volume production
• Lead Time: 1-3 days

Stereolithography (SLA)

SLA provides exceptional surface finish and detail:

• Материалs: Standard, engineering, and flexible resins
• Accuracy: ±0.1mm typical
• Layer Height: 0.025mm to 0.1mm
• Best For: Visual prototypes, detailed parts, medical models
• Lead Time: 1-2 days

Selective Laser Sintering (SLS)

SLS creates strong, functional parts without support structures:

• Материалs: Nylon 12, Nylon 11, Glass-filled Nylon
• Accuracy: ±0.3mm typical
• Layer Height: 0.1mm to 0.15mm
• Best For: Functional prototypes, complex geometries, snap fits
• Lead Time: 2-4 days

PolyJet / Multi-Jet Printing

PolyJet offers multi-material and multi-color capabilities:

• Материалs: Rigid, flexible, transparent, simulated rubber
• Accuracy: ±0.05mm typical
• Layer Height: 0.016mm to 0.03mm
• Best For: Multi-material prototypes, overmolding simulation
• Lead Time: 1-3 days

CNC Machined Prototypes

For prototypes requiring production-grade materials and tight tolerances:

• Материалs: All engineering plastics and metals
• Accuracy: ±0.025mm typical
• Surface Finish: As-machined or secondary finishing available
• Best For: High-strength prototypes, optical components, medical devices
• Lead Time: 3-7 days

Rapid Tooling

For small production runs (50-1,000 parts), we offer rapid tooling solutions:

• Soft Tooling: Silicone molds for urethane casting
• Aluminum Molds: Fast and economical for 100-500 parts
• Bridge Tooling: P20 steel molds for 1,000-10,000 parts
• Lead Time: 1-3 weeks depending on complexity

Прототипирование Process

1. Проектирование Review: Analyze your CAD file for manufacturability
2. Technology Выбор: Recommend best prototyping method
3. Quote & Approval: Provide fast quote and timeline
4. Production: Manufacture prototype with quality control
5. Post-Processing: Sanding, painting, assembly as needed
6. Inspection: Verify dimensions and quality
7. Delivery: Fast shipping worldwide

Применение

• Product design validation and testing
• Fit and assembly verification
• Market research and customer feedback
• Trade show displays and marketing samples
• Patent applications and intellectual property protection
• Medical device development and testing
• Aerospace component prototyping

Need a prototype fast? Contact TuohaiTech® for quick turnaround and expert guidance.

Get Prototype Quote →