Изготовление пресс-форм

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⚙️ Пресс-форма Изготовление

Прецизионный Оснастка & Пресс-форма Производство Услуги

🌍 Overview

Качество molds are the foundation of successful injection molding. Tuohai Tech’s mold making division designs and manufactures precision molds using advanced CNC machining, EDM, and quality verification. Our molds deliver consistent performance with extended service life.

📊 Пресс-форма Изготовление Возможности

  • Пресс-форма size: Up to 2,000 × 1,500mm
  • Пресс-форма weight: Up to 15 tons
  • Cavity tolerance: ±0.005mm
  • Пресс-форма life: 500K to 5M+ shots
  • Lead time: 15-35 days
CNC mold machining
Finished precision mold

🔧 Пресс-форма Types

🏗️

Production Пресс-формаs

High-volume production molds designed for extended service life.

  • Hardened steel (HRC 48-52)
  • 500K – 5M shot life
  • Automated operation
  • Quick change inserts
  • Hot runner compatible

Prototype Пресс-формаs

Быстрый tooling for design validation and low-volume production.

  • Aluminum or soft steel
  • 50 – 5,000 shots
  • Fast turnaround (7-15 days)
  • Cost-effective
  • Проектирование iteration support
🎯

Family Пресс-формаs

Multiple different parts in a single mold for assembly kits.

  • 2-32 cavities
  • Balanced filling
  • Shut-off design
  • Color coding
  • Reduced tooling cost
🔄

Stack Пресс-формаs

Multi-level molds for increased productivity without larger machines.

  • 2-4 parting lines
  • Двойной output
  • Same cycle time
  • Lower cost per part
  • Space efficient

📊 Пресс-форма Технические характеристики

Component Specification Standard
Пресс-форма Base DME, HASCO, custom LKM standard
Cavity Steel P20, 718, S136, H13 Hardened to HRC 48-52
Core Steel P20, 718, NAK80 Polishable grades
Ejector System DME, HASCO components Interchangeable
Hot Runner Пресс-форма-Masters, Husky Thermo-play compatible
Cooling Conformal channels Optimized flow

🔬 Производство Process

Проектирование & Engineering

Every mold begins with comprehensive design and simulation.

  • 3D CAD Проектирование: SolidWorks, UG NX
  • Пресс-форма Flow Analysis: Filling, cooling, warpage prediction
  • DFM Review: Manufacturability optimization
  • Проектирование Approval: Customer sign-off before machining

Прецизионный Обработка

State-of-the-art equipment ensures accurate mold components.

  • CNC Milling: 5-axis high-speed machining
  • EDM: Sinker and wire electrical discharge
  • Grinding: Surface and cylindrical grinding
  • Drilling: Deep hole cooling channels

Качество Verification

Comprehensive inspection ensures mold meets specifications.

  • CMM Inspection: Dimensional verification
  • Trial Литье: Sample parts production
  • Part Measurement: First article validation
  • Final Approval: Customer sample review

🎯 Пресс-форма Особенности

Feature Options Benefit
Gating Edge, submarine, hot tip Optimal filling
Venting Parting line, ejector pins Air escape
Cooling Straight, conformal, baffles Cycle time reduction
Ejection Pins, sleeves, blades, air Part removal
Texturing SPI, VDI, custom Aesthetic finish
Coatings Nitriding, DLC, chrome Wear resistance

✅ Пресс-форма Maintenance

We provide ongoing mold maintenance and repair services to extend mold life.

  • Preventive Maintenance: Scheduled cleaning and inspection
  • Repair Услуги: Welding, polishing, component replacement
  • Modification: Проектирование changes and updates
  • Storage: Proper preservation during downtime
  • Spare Детали: Wear components inventory
  • Documentation: Complete mold history tracking

💡 Пресс-форма Warranty

All production molds come with a 1-year warranty covering manufacturing defects. Extended warranty and service agreements available.

📞 Build Your Пресс-форма

Прецизионный tooling for your injection molding projects.

📱Phone
+86-13037600603
🌐Website
www.tuohaitech.com
📍Location
Zhengzhou, China

🚀 Start Your Пресс-форма Project!

Качество tooling with competitive pricing

Get Quote